Influence of RHA particle size on early hydration of oil well cement under low temperature conditions
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摘要:
南海蕴含丰富的油气资源,然而深水低温条件会延缓水泥强度发展,导致固井成本增加。基于此,本研究将绿色建材稻壳灰(rice husk ash, RHA)加入油井水泥中,系统评估了不同掺量(5%、10%、15%)和不同粒度(11.4-56.9 μm)的RHA对油井水泥的早期水化特性的影响。通过抗压强度测试、等温量热测试对水泥的力学性能、放热特性进行了表征分析,结合热重分析(TG-DTG)、扫描电镜-电子能谱分析(SEM-EDS)明确了RHA的粒度-掺量对油井水泥早期性能的调控机制,并揭示了RHA对油井水泥的增强机制。结果表明,RHA 的掺量与粒径会协同调控水泥水化反应、微观结构演化及水化产物生成,显著影响水泥石的力学性能。在1天水化龄期时,掺5%RHA的水泥浆强度最高;3天和7天龄期时,掺10%RHA的水泥浆的强度最高。随RHA粒径的细化,1天和3天强度呈逐渐增大趋势,而7天强度则呈先升后降的趋势(T1RHA强度最高)。低掺量RHA可通过火山灰反应、成核位点效应及空间填充效应提升水泥石强度,高掺量RHA则因稀释效应与团聚现象导致性能下降。RHA粒度越细,火山灰活性越高,反应放热越显著。RHA粒径细化虽能增强火山灰活性,但过细颗粒会抑制后期水化。本研究为RHA在油井水泥中的优化应用提供了理论依据与技术参考。
Abstract:The South China Sea holds abundant oil and gas resources, yet deepwater low-temperature conditions retard cement strength development, increasing cementing costs. In response, this study incorporates rice husk ash (RHA)—a green construction material—into oil well cement to systematically evaluate the effects of RHA dosage (5%, 10%, 15%) and particle size (11.4–56.9 μm) on early-age hydration properties. Compressive strength tests and isothermal calorimetry were used to characterize mechanical performance and heat release behavior. Thermogravimetric analysis (TG-DTG) and scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS) were employed to clarify the regulation mechanism of RHA size and dosage on early cement performance and to reveal the enhancement mechanism of RHA. Results show that RHA dosage and particle size jointly regulate cement hydration, microstructure evolution, and hydration product formation, significantly affecting mechanical properties. At 1 day, cement with 5% RHA exhibited the highest strength; at 3 and 7 days, cement with 10% RHA showed maximum strength. As RHA particle size decreased, 1- and 3-day strength gradually increased, while 7-day strength first rose and then declined, peaking in the T1RHA group. Low RHA dosage enhances strength through pozzolanic reaction, nucleation site provision, and space-filling effects. High dosage leads to performance decline due to dilution and particle agglomeration. Finer RHA particles show higher pozzolanic activity and more pronounced exothermic reaction. However, excessively fine particles can inhibit later hydration. This study provides a theoretical basis and technical reference for optimizing RHA application in oil well cement.
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